Improving Lubrication and Flow in Powder Metallurgy with Micronized Waxes

2025-07-29   Pageview:36

In powder metallurgy, micronized wax additives act as internal lubricants to improve powder compaction, ejection, and sintered surface quality without residue or interference.

Functional Advantages

  • Die Wall Lubrication: Reduces ejection force during pressing.

  • Flow Aid: Improves fill consistency in complex dies.

  • Clean Burnout: Leaves minimal residue during sintering.

Wax Selection Criteria

  • Melting point: 105–130°C

  • Ash content: <0.05% for clean combustion

  • Particle size: <10 µm for homogeneous blending

Typical Use Cases

PM Material Wax Dosage Benefit
Iron-copper 0.4–0.8% Ejection force reduction
Stainless 0.5–1.0% Density improvement, clean burn
Soft magnetic 0.2–0.5% Minimized eddy current loss

Measurable Impact

  • Green density increased by up to 5%.

  • Sintered part surface roughness reduced.

  • Press force reduced by 10–20%.

Micronized wax additives for powder metallurgy increase productivity and part quality while reducing tool wear and contamination risks.

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